The veneer gains additional strength and stability as a result of this. The reel is usually stationary. The spirator spring can use long deflections, which can be used in reels like a 100-foot cable reel to reduce total package weight and space. The cable is "stretched" horizontally without any support. Live connection reels have specific gear that keeps the material flowing while the hose is still attached to the reel. This reduces the block's diameter to about 3 to 4 inches, and any remaining wood is removed from the lathe and replaced with a fresh log. Fiber optic cables are commonly packaged in steel reels made specifically for transporting and storing fiber optic wires. Shuttering plywood is made of thick hardwood with a smooth film coating on both sides. A storage reel transports items other than cable or hose, such as paper or plastic. J.Herbert Corporation - Overhead Crane & Hoist Specialists - Kissimmee, Florida, Certified General ContractorCGC 047549 |J.Herbert Lifts, Terms & Conditions-Imprint - Privacy Policy. The flanges are made first. The reel is built with a minimum number of components which improves its reliability and yields more years of service with little or no maintenance necessary. They can be directly or indirectly coupled with VFD technology and work well for high-speed and heavy-duty applications. Conductix-Wampfler's Motor Driven Cable Reels are the perfect solution for applications requiring high voltages and long travel distances. The cable drum is mounted on both sides with lifetime lubricated ball bearings. The plywood is then transferred to a hot press, which can handle roughly 20 to 40 sheets at a time, after the glue has been properly applied to the sheets. The circular portions on either end of the core are the flanges. The veneers will not shrink or expand when exposed to high temperatures and water if the plywood is cross-laminated. If you can't find a good location, you may have to dig deep into the ground to put the rollers in place. All Rights Reserved. (Hazardous environment, inside, outdoors). Only unreel the wire by rolling the reels in the opposite direction (usually clockwise). ForStretchapplications, also add a sag factor (10% to Active and Inactive lengths). These cable retractors, also known as spring coils, are a quick and cost-effective option for applications requiring counterbalance, recovery, or return operations. The drums should be kept upright at all times. Second, the flanges are tailored to the needs of the user. Simple storage systems such as reels are available, while more advanced versions are self-winding. Depending on the type of wood, this procedure can take anywhere from 12 to 40 hours. Suspendisse varius enim in eros elementum tristique. Mobile equipment, such as gantry cranes and indoor cranes, various loading devices, large-scale open-cast mining equipment, and longitudinal scraper bridges in purifying plants and traveling platforms, facilitate the transfer of energy and data. You'll get robust, lightweight plywood that's defect-free if you choose higher quality grades. Collapsible, portable, live connection, reel and cable assembly, and storage reel are some of the options. ADD: Active Length: The difference between the lowest operating payout and the maximum operational payout. If required, replace the cord. The article will bring more detail on topics such as: This chapter will discuss what cable reels are, their configuration, characteristics, and considerations when choosing cable reels. Collapsible reels can be collapsed or broken down for bulk shipping or compact storage. There are various sorts of cables. They are used to reel out the vehicle when it is stuck in mud for example. We provide all electrification accessories to provide complete hoist electrification and crane electrification. Insulation - Plywood offers a high level of sound and thermal insulation by nature. Abrasion or puncture of the cable's outer sheath shouldn't be sticky. PLUS: Safety Wrap: At maximum payment, the cable stays on the reel. The reel can be stationary or mounted onto moving equipment. You can be confident that any hoist you buy from these manufacturers they will meet or exceed the ANSI and OSHA standards and will provide years of service. The considerations when selecting cable reels include: The different types of cable reels include: As the name suggests, wooden cable reels are made from wood. Multiple hoses are created or glued together in a flat, ribbon, or bundled arrangement in a multi-element hose. High panel shear - To maximize bending resistance, plywood is commonly made with an odd number of layers. They can also be ordered with live connections, allowing you to utilize a hose or electrical wire while still on the reel. A metal base plate supports the entire structure. Mobile End Accessories: Flying Leads, RB Box, Single Outlet, Triple Tap, and Twist Lock, Durable Safety Yellow Power-Coated Finish, 4-Roller Guide that can be placed 12 different positions (guide can be removed if necessary), Ratchet Mechanism to Lock the Cable in the Out Position, Heavy, all-steel construction with durable yellow powder coat finish, Numbered terminal blocks for easy in-coming wiring, Formed steel stand with multiple mounting holes, 4-roller cable guide adjustable to one of 12 positions, Ratchet mechanism to lock cable in the out position ratchet can be locked out if not needed, Rugged steel and cast aluminum construction, 35 amp/600 volt R-Series slip ring assembly in threaded enclosure, Ratchet mechanism to maintain cable in out position, All-steel construction, yellow powder coated finish, Two-piece cable roller guide with 345 degree mounting range, Lifetime lubricated spring motor canister, safety sealed, R-series industrial slip rings in a large slip ring housing, Current carrying capacities from 35 to 150 amps, All-steel modular construction with yellow powder coated finish, Roller-guide able to be mounted anywhere along a 345 arc, Safety-sealed, lifetime lubricated spring motor canisters with Quick-Change feature, Integrated junction box and spool guard rails, Water and dust tight; sealed to NEMA 4 for indoor and outdoor use. The diameters of the start hole and arbor hole, the number of bolt holes, and the angles of numerous holes are all common adjustments. Steel drums have largely replaced traditional wooden drums in the cable and wire business, particularly in the offshore sector. It is not recommended to install cable reels with smaller capacity hoists attached to push type/manual trolleys. Different types of motorized reels offered by Magnetek include, Slip Ring Assemblies are custom engineered and configured to provide constant power to rotating components and induce continuous revolution. The VersaReel can also be mounted to a ceiling or wall and is easily adjustable with its quick-change cable guide. Steel reels or drums are chosen by the offshore business nowadays over hardwood, plywood, or plastic reels or drums, although the previous land-based industry favored wooden drums due to reduced costs. What kind of signals will the reel have to handle: power, control, or communication? Retractable cable reels are very handy in situations where electricity or air is required in a variety of locations. Manufacturers use additional veneers to strengthen the plywood's strength. These reels are convenient for both indoor and outdoor applications and include positive locking ratchets to ensure that the cable remains extended when necessary. With so many different configurations, it's important to find the right one for you. It comes in a variety of thicknesses ranging from a few millimeters to many inches. This article will take an in-depth look at cable reels. Drag This chapter will discuss the applications and benefits of cable reels. A reel, hose, and integral hardware such as a nozzle make up a complete hose and reel assembly. Selecting the Right Cable Reel for the Application. Conductix-Wampfler and Magnetek build and manufacture spring-driven and motor driven cable reels. In comparison to standard power springs, higher pre-stressing allows for the use of thinner material and consequently a smaller package size. It can then be utilized to make structures conform to local requirements. The motor springs have a long potential length and can produce a large number of revolutions, making them ideal for retrieving and returning applications. Operating torque, operating pressure, operating speed, operating temperature, power, maximum fluid flow, maximum fluid viscosity, and displacement per revolution are all used to rate hydraulic motors. Hose reels can be rewound in a variety of ways. Able to pull and retract 50 feet of cable, the prosperous spring motor can deliver power wherever you need it, regardless if you have an accessory attached to the end or not. The reel is mounted on moving equipment. Ergonomic Partners is a distributor for Conductix-Wampfler and Magnetek Cable Reels from coast to coast, Canada, Mexico and especially focused in the states of Missouri, Illinois, Indiana, Iowa, Kansas, Nebraska, Arkansas, Mississippi, Tennessee, Kentucky, South Carolina, Florida, and Oklahoma. The ultimate product is plywood with a density of 750kg per cubic meter and a thickness of 12mm that is extremely robust. They are known to be explosion proof and capable of handling hazardous duties. The result is plywood that can endure up to three times its original load before disintegrating. Check the cable geometry (weaving, snaking) on a regular basis. Adjustable cable reel bumpers allow varying cable length outside the reel, Latch mechanism guarantees extended cable will lock at desired length, Cable supplied by customer or installed by UEA, Varying guide arm positions allow floor, wall, ceiling or any custom mount, Specialty cable types per cable reel application, Nylon guide rollers eliminate cable pinching and reduce drag. Steel reels can be loaded with a variety of cables and wires, ranging from the heaviest to the lightest. Each layer of veneer adds to the plywood's strength in a proportional way. PLUS: Sag Factor (Stretch Only): Add 10% to the total length of Active and Inactive. Corrugations, pleats, or spiral convolutions are used in corrugated hoses to promote flexibility, compression, and elongation capacity. Workers may swiftly disburse cable after installing the reel in place without worrying about serious safety hazards caused by poor setup. Able to handle cables that are longer and larger in size, the 1900 and 2400 Series are some of the best in the industry for heavy-duty performance. The 1200 Series reels are cUL and CSA listed and are available with or without cables. Steel reels or drums are made in an environmentally responsible manner and are more durable than wooden drums, although at a much greater price. The reel is mounted on moving equipment. Speed - Workers can run cable fast and effortlessly with the help of rollers. Conductix, Magnetek , Duct-O-Wire and Harrington Crane are our best sellers. How many total conductors are required? The reel rotates thanks to a low base with steel rollers smoothly. Magnetek's industrial spring reels are cost effective and perfect for general purpose applications. Cable reels are used to reel in and out the following materials: They may not leave enough area for proper installation. The cable is made up of one or more glass strands that are each only a few millimeters thicker than human hair. Able to effectively and compactly manage long lengths of cable, Magnetek's Cable Reels also work well with Marine Terminal Applications like port gantry cranes, ship-to-shore cranes and hoisting equipment of all types. Additional options include ball stops to limit retraction, cable grips to relieve strain on the cord terminals, guard rails for operator and equipment protection, spool locks to prevent rotation under certain conditions, limit switches, ratchets, and cable guides. These steel coils are more durable than wooden coils and are made in an environmentally sustainable manner. Torque, maximum air pressure, air consumption, rated free speed, and operating noise level are all used to describe air motors. A layer of glass called a coating surrounds the core and reflects light inward to reduce signal loss and allow light to pass through bends in the wire. A retractable mechanism is included in certain cable reels. Motorized hose reels, motor driven hose reels, motor driven cable reels, air hose reels, electric hose reels, and motorized hose reels are some of the alternative names for motor-driven cable reels. It is a system designed to make hoses, cords, flexible tubing, and wire conveniently available for immediate use A lubricant is a substance that is applied on surfaces that have relative motion in between them. Following that, the veneer is cut into usable widths in accordance with industry standards for plywood sheets. At what voltage? Marine plywood, on the other hand, is made of high-quality hardwood and adhered to the surface using waterproof adhesive. A hand crank is required for manual equipment. The advanced steel and spring technology will allow for approximately 100,000 movements. However, the lubricant can have other Lubrication systems distribute the lubricant to the moving machine parts in contact. Cable is pulled out by the hoist. Always keep an eye on the drum's condition. Conductix offers some of the most versatile, robust, and high-quality spring-driven cables reels on the market. Its worldwide patented linear coil spring motor outperforms the life expectancy of clock springs by roughly three times. These cables come in a variety of different models and cable lengths. Length of Cable Cable reels come in different sizes depending on the cable length that is going to be installed on the drum of the cable reel. Depending on the product to be transported, they can be tailored to a variety of traverse lengths and flange diameters. Additional availabilities include communication wires and fiber optic cables, as well as any desired size or configuration, Conductix Cable Reels and PowerReel Series Brochure. Makers of industrial and residential wire, with uses for electrical wiring and data transmission cables, manufacturers of ribbon and tape, and monofilament manufacturers for recreational and medicinal applications are among the current applications. The reel can be installed in a fixed position or with a swivel or pivot base to allow it different degrees of rotation and cable payout in various directions. Designed for insulation group C, the "BEF" types are all rated at a 100% duty cycle. How Can Corrosion Be Prevented on Cable Reels? Hose reels come in a variety of materials, including steel, stainless steel, plastic, and wood. Check the contact surface of the rings (clean with a very dry cloth if necessary); Dust from the insulating spacers and between the rings should be removed, Clean the rings with a light jet of dry air and check the connections. Safety - Roller systems alleviate fatigue and promote correct ergonomics by guaranteeing that each draw results in a consistent length of cable, regardless of the weight of the spool or other circumstances. Keep the reels dry and indoors on a hard floor. Slip Rings rated from 75 to 400 amperes at a maximum or 600 volts. Contacts on electric cable reels keep the power on while winding. One electrical cord on a reel with a light connected is an example. Cord reels are devices that hold extension cords that are used to supply power to electrical equipment or devices located far from the power outlet. When compared to trench rollers, the installation of a cable roller is rather simple. These devices are usually track-based and run in a straight line. To safeguard the cable, double-check that the drum is completely closed. The plastic flanges can also be customized to any size. Hose reels are useful for winding, unwinding, and storing a variety of industrial hoses. PLUS: Inactive Length: Cable that remains out of the reel at all times, even when fully retracted. If it hasn't been treated with any chemicals, it's vulnerable to water damage. What is the voltage? The wires on these reels typically transmit mains electricity, although air hoses employ a similar method. It's mostly employed around building projects. ForDragorRetrieveapplications, add the distance between where the cable lays up to spool center line (maximum of 4'). Aenean faucibus nibh et justo cursus id rutrum lorem imperdiet. Maximum height is 4'. Stretch, Lift, Drag or Retrieve? Is it better to stretch, raise, drag, or retrieve? Tie reels in place with railroad ties to store them for a long period. For a more thorough explanation on proper selection, contact ourCustomer Service Department. Prestressed power springs are small and light, and they can provide more than twice the number of rotations as traditional power springs. The choice of a cable reel has to be cognizant of the different types, applications, and benefits of each one. The cable drum is used to secure and remove various sorts of cables from various locations. How much amperage is the cable reel expected to handle? Regular lumber is fed into a machine that shaves the edges off and produces a curved board known as a stave that will be used in the reel's drum. This ensures proper contact between the veneer layers and allows the adhesive to perform to its full potential. Although the name implies that marine plywood is naturally water-resistant, this is not the case. There are also products that use an electric motor, hydraulic motor, pneumatic motor, or internal spring. At the same time, the equipment's application determines the basic pattern of movement - distance, direction, acceleration, speed, and mass. (Indoors, outdoors, corrosive atmosphere, etc.). When trying to remove a classic power spring from its canister or enclosure, there is a chance it could violently unwind and result in potential injury making the RhinoReel a safer alternative. The 1900 Series has a 19-inch diameter spool, and the 2400 Series has a 24-inch diameter spool. Wooden cable reels are used in applications where heavy loads are to be carried. Cable is pulled out by the hoist or by hand. The necessary portions of the veneer are then assembled using a waterproof adhesive. What is the equipment's maximum speed? Conductix's Grounding Reels, or Static Discharge Reels, direct potentially threatening static electricity into the ground. This type of equipment is a useful tool for cable installation and maintenance. To prevent splitting, it is typical to put grains of each veneer at 90 degrees to each other, especially when hammered at the edges. Stretch This is especially handy when there are strong winds or earthquakes. The inside diameter of the reel or core is known as the core diameter. Other materials, such as Inconel, Elgiloy, or high-carbon steel, can be used for bespoke applications. The reel is usually stationary. The reel needs to "retrieve" the cable. The treated logs are put one at a time onto a peeler lathe, where they are fed to a full-length knife blade. Most hoisting and material handling devices, such as portal cranes, grabs, magnets, lift and working platforms, machines, excavators, mobile cranes, transfer vehicles, transport systems, and skimmers in purifying plants, fall into this category. Cable is pulled out by the machine. Temperatures should be maintained consistently depending on the type of cable for optimum effects and to keep it in good condition. Being able to handle up to 100,000 cycles, the RhinoReel will save you money as an owner with less replacements and downtime. Plywood's great insulating capabilities help you save money on heating and cooling over time. These characteristics make marine plywood an excellent choice for use in areas where there is water for example on ships. The veneer is frequently arranged according to its grade. Hose reels for pneumatic hoses and hydraulic hoses are also available. If required, clean. What will the reel be required to handle: power, control, or communication signals? The reel can be stationary or mounted onto moving equipment. Figure out active length (difference between minimum and maximum operating payout) plus inactive length (cable that always stays out of reel) plus safety wrap (cable that stays on reel at max payout) plus hook up length (cable required for termination a both end). The gauge will be determined by the amperage and total number of wires required. (Maximum recommended speed is 150' per minute.). Rewind reels are powered by a motor that rewinds the reel in electric, hydraulic, and pneumatic versions. The cable reels can either be made from marine or shuttering plywood. Spool Protection - Spools can move freely on rollers, eliminating the risk of cable damage during payout. The reel needs to "lift" the cable vertically. Duis cursus, mi quis viverra ornare, eros dolor interdum nulla, ut commodo diam libero vitae erat. The changes in angle strengthen the plywood. Portable reels can be moved by hand. For a more thorough explanation on proper selection, contact our. The suitable adhesive gives the plywood particular features like moisture and humidity resistance. Below are some of the more popular models and brands of cable reels. Once the cable reel is attached to a fixed location, the end of the cable hooks up to the moving equipment. document.write(new Date().getFullYear());. These suppliers provide Flat Cable, Top Entry Collector bars, buss bars, tow bars, clamps, hangers, power feeds C-Track systems, electric cable reels, end stops, pendants, joint assemblies, and series A cable reels. Conductix's 1200 Series PowerReel is the absolute best value in its class. In what kind of setting will the reel be placed? The veneer can now be utilized for shelters, marine buildings, and cladding. Normally, this is done manually. This enables the plywood to be used in constructed beams and bracing panels. Each reel is custom engineered and comes in multiple sizes. Steel drums are usually welded as fixed drums, however there are also collapsible steel drums. The reel needs to "drag" the cable through supports or along the ground horizontally. All 3200-3600 cable reels include a fully adjustable cable guide, quick-change containerized springs and external torque adjustment. Steel reels are more difficult to steal. They're less likely to be misconfigured, which is important when dealing with large reels. They are also used in storing long extension cords properly A hose reel is a mechanism for storing and use of a hose on a barrel for easy access. The circular flange is next rubbed to ensure a flat surface along the freshly cut edges. Collapsible gadgets can be dismantled for storage or transportation. Nunc ut sem vitae risus tristique posuere. The logs are soaked and heated to soften the wood before the veneers can be cut into suitable shapes and sizes. All you have to do now is locate the suitable location at the building's edge, lay down the cable, and feed the rollers into the proper position. Extreme temperature and pressure values of roughly 200 psi and 310 F are created by the hot press. Each model is highly efficient, durable, and reliable. Switch off the power source on the reel if it has electrical cables and clean the piece of equipment. The standard maximum speed is 100 ft/min (consult factory for higher speeds), Includes spool lock, external adjustment and spring tension loss indicator, Can be supplied with or without cable, ratchet included, Can be accommodated for 25 to 100 feet of 6 awg to 2/0 welding cable, Compact, all-steel unit with 100-amp grounding clamp included, Handles up to 100 ft. 12/01 SOW-A cable or orange jacketed aircraft cable, Includes ball stop, ratchet lock-out, 4-roller cable guide and 100-amp grounding clamp, Control and Data Max: 500V/690V mA 25 A, Power High Voltage Max: 24,000 V 500 A, Single layer drum, spreader reels: 1,200 mm, Power High Voltage Max: 36,000 V 500 A. Two layers of lumber are attached perpendicular to each other, making one solid piece, to make a square flange. The reference voltage and the operating voltage are 415 VAC to 660 VAC, respectively; and the current carrying capacity ranges from 50 mA to 150 A nominal at +30C. The reel needs to "retrieve" the cable. Resistant to Fire - Despite the fact that plywood and veneer are known to be fire dangers, manufacturers have improved fire resistance by applying a chemical coating. The square flange is cut into a circular shape with a bandsaw, which removes the edges. The reel needs to "drag" the cable through supports or along the ground horizontally. Non-combustible compounds like fiber cement and plasterboard are used to achieve this. The inside traverse is the distance between reel flanges on the inside. The grade, mill number, and other relevant information are stamped on the final plywood sheets. Reels are machines that wrap long, continuous goods like cable, wires, paper, and other materials for transport or storage. There is no rewind mechanism associated with a manual or crank rewind reel. Each reel is pre-engineered and available in five standard sizes. Marine plywood reels can be recycled into robust outdoor furniture, making the finished product more suitable for usage in coastal areas after being treated with a strong protective finish. This is due to the force being distributed over a broad surface area, which reduces the tensile strength in isolated areas. What is the Duty Cycle? These reels are also sealed to NEMA 4 just like its predecessors to be used both indoors and outdoors. The gap between where the cable lays up and the spool center line is known as the lift height (Drag/Retrieve). It is further fortified with a spark-proof ratchet and hazardous location slip ring housing. Shuttering plywood is so dense that it includes at least nine layers of densely packed core veneers that are pressed together by high-pressure devices at extremely high temperatures. All 1500 Series cable reels are dust and watertight for both indoor and outdoor use and rated to NEMA 4. The Series 6100 Galvanized "BEF" spring cable reel includes several different components including a cable drum, mounting flange, spring motor, slip ring assembly and various optional accessories. Configurations with cables have the options to have them as a 300-volt SJOW or 600-volt SOW-A. All of Magnetek's Cable Reel products are the ideal solution for industrial applications such as overhead cranes, hoists, monorails, magnet cranes and more. The wooden reels can be used to reel in wires, ropes, and electrical cables. The reel is usually stationary. Contacts on electric cable reels keep the power on while winding. Cable reel rollers can improve operational efficiency over time because they're faster to put up and utilize than jack stands. To reduce cable exposure to high temperatures, wooden drum battens, for example, should be left intact. Rollers are far safer than reel jack stands when utilized with optional tie-down kits.
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