SPREDSERT 2 thread inserts are designed for expansion anchoring with thermoset parts. Meanwhile, the diamond knurling of the anchoring sleeve is pressed into the wall of the hole. The sharp precision knurl pattern cuts into these materials reduces radical stress and allows thinner boss walls to be used than usual. Push it down into the insert. The two main categories of plastics suitable for Threaded Insert installation are thermosets and thermoplastics. The data you provide on this form will only be used to respond to your enquiry. Very good tight fit is achieved with an ideal distribution of load. The screw is also locked at the same time. Efficient installation process due to additional drive feature (e.g. In addition, these threaded inserts are an ideal solution for adding machine threads to parts created through 3D printing or additive manufacturing. The heat from the iron will melt your plastic thread insert. If you continue without changing your settings, we'll assume that you are happy to receive all cookies on the Fastenright website. Advantageous with automatic feed as no direction-based orientation is necessary here. Thermoset plastics, once formed, undergo an irreversible chemical change and cannot be reformed using heat and pressure. These plastics are tough and heat-resistant. They are used for high jack-out loading applications. The lower part of the bush is provided with a cutting slot. The result: a wear-free, high-strength thread in your high-quality plastic components. All Rights Reserved. Owing to its patented external contour (characterized by a fine, self-tapping thread with an asymmetric flank profile), HITSERT 3 is the first thread insert to be suitable for the complete range of well-established installation methods. Type 0730 can be installed from both sides. The correct installation settings are critical to Heat/Ultrasonic Insert performance. We welcome all types of commercial enquiry for screws, nuts, bolts etc. Offices Located in the Los Angeles, California Area - Fasteners Delivered Globally ISO 9001 Certified RoHS & WEEE Compliant. Establishing the approximate hold size requirements varies depending on a range of factors like material and tools. SPIROL provides general design guidelines to help select the most appropriate Threaded Insert for your specific plastic assembly. The external thread profile has an extremely small flank angle and expands asymmetrically to the thread root. The availability of the products described on this site, and the product descriptions, may vary from country to country. Use our easy Part Finder to search our online catalog for select Assembly Technologies, Dodge, Heli-Coil, POP, Tucker, and SPR products, as well as our fasteners for plastic applications. With ideal load distribution, a tight fit is ensured. Through the heat transfer during insertion, the plastic is briefly plasticized and flows into the undercut and knurling of the thread insert. Our installation solutions range from manual machines to fully automated work cells with statistical process control and error-proofing options. Install ultrasonically or with heat staking for a strong, post-molded installation. AMTEC thread inserts have been specifically designed for after molding installation. E-Z Press inserts are designed for use with both thermoset plastics and thermoplastics. Since an Insert is generally twice the diameter of a screw, the shear surface is increased fourfold, thereby significantly enhancing the load carrying ability of the bolted plastic joint as compared to one without the use of a metal Threaded Insert. Make an enquiry about Special Inserts for Plastics. The tapping process for Self-Tapping Inserts has to be set to avoid hole reaming. Our engineering experts love a challenge. Minimum order quantities may apply. With the embedding of thread inserts (metallic M2 M6) in the thermoplastic material, the melted material is forced into recessed areas and undercuts. AMTEC stands for After Molding TEChnology and refers to the installation of thread inserts in plastic components after molding. If you join our mailing list, you will be able to unsubscribe at any time. SPREDSERT thread inserts with a retaining flange are designed for expansion anchoring with thermoset and thermoplastic parts. Or The QUICKSERT Plus consists of a tapering body (overall taper 8) with an internal thread, additional internal hexagon and a special external thread. The thread insert is now reliably secured to prevent twisting or pull-out. During the simultaneous joining process, the melted material is forced into recessed areas and undercuts. Before you begin installing thread inserts for plastic, make sure you're in a well-ventilated area. Specialty materials are available upon request. 2022 STANLEY Engineered Fastening. Due to their outstanding mechanical properties, low weight and attractive manufacturing costs, plastics are a fundamental part of industry today. Samples may be provided to distributors upon request! During this process, the plasticized mass is forced into specific recessed areas and undercuts to produce a form-closed joint. SONICSERT thread inserts are specially designed for ultrasonic welding. In comparison, E-Z Press plastic threaded inserts are designed for both thermoset plastics and thermoplastics. During the single-phase process, contact heat is transferred to the joining zone of the plastic via the metal insert. The E-Z LOK experts recommend testing your particular application before placing an order. Our products and services are tailored to the requirements of many different sectors. The external thread profile has an extremely small flank angle and increases asymmetrically to the root of the thread. Additional materials and finishes can be evaluated upon request. The QUICKSERT Hex consists of a cylindrical body with an inner thread, internal hexagon and a special external thread. Would you like to discover more of the World of Joining? The slotted anchoring section with diamond knurl is compressed. SPIROL offers a comprehensive line of Threaded Inserts for Plastics to suit the installation method, plastic type and performance requirements of your specific application. Give us a call or fill out the form below to connect with us! ERW (electromagnetic resistance welding) is a technique developed by KVT Bielefeld for the joining of metal and thermoplastics. However, for steel pipe, consider one of our, Plastic and Non-Skid Base Adjustable Glides, Resiliency against saltwater, alcohol, gasoline, and other substances. Install cold in cored or drilled holes. These inserts are ideal for 3D printing applications. The screw is additionally locked in the process. Your data will be stored according our Privacy Policy. E-Z Sonic ultrasonic plastic threaded inserts are specifically designed for use in thermoplastics. Lower Assembly Costs. Processing systems for AMTEC thread inserts. Heat element welding is a tried and tested joining technique to embed metal thread inserts into thermoplastic moldings. The thread insert is now securely anchored to prevent twisting or pull-out. Click here for details, Fastenright Limited Top quality despite cost savings. Threaded Inserts for Plastics provide reusable threads and preserve the bolted joint integrity for the life of the application. The SPREDSERT with retaining flange is inserted into the through hole at the rear until the retaining flange is seated. In addition, the metal thread of an Insert provides permanent creep resistance for the entire load path of the thread to prevent loosening and maintain a durable tightly threaded connection. Without metal parts that could fall out. Joining takes place on fusion of the plastic at the contact surface. This optimizes installation with low driving torques. For guidance on what to pick and other important information, check out the following resources from our experts: Dimensional Drawings for Inserts for Plastic, Dimensional Drawings for E-Z LOK Inserts for Plastic, Mechanical Testing Data for Plastic Press Inserts, 3 Reasons to use E-Z LOK Solid Wall Threaded Inserts, How to Install Hex Drive Threaded Inserts for Softwood, How to Install E-Z LOK Knife Threaded Inserts for Hardwood, 3 Reasons to Use E-Z LOK Solid Wall Threaded Inserts, How to Install E-Z LOK Solid Wall Inserts, E-Z LOK (Solid Wall) Insert Installation, E-Z Sonic ultrasonic plastic threaded inserts, Find Your Local E-Z LOK Threaded Insert Representative, Threaded Insert Guides & Installation Videos, Threaded Inserts for Plastic | Purchase Plastic Inserts for Thermoplastics at E-Z LOK. The plastic is plasticized by the ultrasonic vibrations at the welding point and flows into the undercuts of the thread insert. For the additional expansion force, it is necessary to increase the tightening torque by 10%. Their great flexibility in terms of processing and component design leads to an increasing replacement of metallic materials by plastics. What are the differences between thermoset plastics and thermoplastics? Our website uses cookies. No time wasting. Cooling then results in a tight fit with low stress.. Slotted design minimizes splitting and splintering, Quick and easy press-in installation. The hole should be smaller than the insert. RIVNUT and RIVKLE Part Selector and Customization Tool, Specially designed for thermal installation, Efficient installation with single-mandrel, multi-mandrel and automated insertion machinery with preheating device, Large contact surface for plastic before installation, Flexible assembly through thermal installation, tapping or cold insertion, Milled external contour (tight tolerances), Specially designed for ultrasonic welding. Remove Before Flight who doesnt want to fly safely? Need help choosing the most appropriate fastening solution for your application? Samples may be provided to distributors upon request! EXPANSIONSERT 2 thread inserts are designed for expansion anchoring with reactive resins, PUR, elastomers, integral hard foams and wood composite materials. Both feature knurl/groove patterns designed for optimum torque and pull out resistance. Have a manufacturing issue you can't solve? Some of the more common thermoplastics are ABS, polyamide (eg. E-Z Press plastic threaded inserts are available in three styles: flush, flanged and reverse slot. Tapered and straight designs. As a fastener is threaded in, the diamond-knurl OD presses into the wall of the hole and secures the insert in place. No matter what industry you are working in, whether it is shipbuilding, rail vehicle manufacturing, the electronic industry, plant engineering or mechanical engineering: We support you with all questions about fastening technology. Acting as a shoulder support, the retaining flange prevents pull-out. Through our ISO 9001:2015 quality accredited system we can offer all our customers efficient service and traceable products. The screw causes the radially secured SPREDSERT2 to expand again, the anchor rings penetrate the plastic material and ensure the tight fit of the thread insert. The necessary energy is generated as alternating voltage in the ultrasonic generator, converted into mechanical vibration (20 40kHz) and then introduced with a sonotrode. Thread inserts from AMTEC have been specifically designed for after molding installation. Nylon 6-6), PVC and polycarbonate (PC). Both options feature knurl/groove patterns designed for optimum torque and pull out resistance. QUICKSERT thread inserts are designed for self-tapping insertion and are available with and without a flange. Call 800-NEL-WELD. QUICKSERT Expansion type 1230 thread inserts are designed for expansion anchoring with thermoset and thermoplastic parts. Assembly is thus optimized with low screw-in torques. We are the only company of our kind that offers the total integrated solution. Improper installation can have devastating effects on performance. SPIROL offers a variety of Threaded Inserts for Plastics to meet your performance and installation requirements including Press-In, Self-Tapping, Heat / Ultrasonic and Molded-In Inserts in standard thread sizes ranging from M2 (2-56) to M8 (5/16-18) depending on Insert type. For the best experience, please use one of the latest browsers. They are used in an enormous range of sectors, for example in air bags, automotive interiors and air-conditioning systems, in addition to office furniture. Home Products General Fixings Inserts for Plastics. They are available in various versions with nut and bolt threads.
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