Other uncategorized cookies are those that are being analyzed and have not been classified into a category as yet. Additionally, it is a cold cutting process so there is no heat affected zone. Laser cutter enclosure to protect against retina damage. 8kw Fiber Laser Cutting Machine Cutting Thickness Chart, 4. If the cutting speed is too low, a large amount of dross will form on the underside of the cut (Figure 4) as well as the striation lines dragging towards the bottom of the cut. So I had to purge the line before the pierce with shop air to flush the nitrogen and flush it with nitrogen after the pierce. Your email address will not be published. The praise that came with the launch of Eagle Fiber Lasers 12-kW machine was no surprise. Switching to a more powerful machine means more speed and more parts your fabrication shop can process in a day. CONTACT US For all your stainless steel laser cutting needs. Your fabrication shop depends on throughput to stay afloat. The CNC file can then be output for the operator to cut. A filtration system is needed alongside any laser cutter to extract the harmful fumes and particles which result from the cutting process. Lightning HD Plasma cutting machine from Esprit Automation. The steel laser cutting machines are available with 1Kw to 12 kW fiber lasers. By joining you are opting in to receive e-mail. The heat affected zone increases down the cut edge because of the increase in melt temperature and thickness. Click Here to join Eng-Tips and talk with other members! Good job. Plastic coated stainless steel can be cut with both laser types. Figure 2 Good Cut 10 mm Stainless Steel 304. Chart #3 illustrates the different efficiencies for the various cutting lasers. I bought a used Amada LC-2415 alfa III NT. Software such as LiveGuardmeans before cutting, the ProCut user is made aware of the collision risk and is given three options: 1) go ahead with cutting, 2) use a safer cutting path determined by the software or 3) add micro-tags to high risk zones to prevent parts tilting. Recent research into laser cutting in industrial settings estimates that 60% of downtime is caused by the cutting head colliding with tilted parts in the cutting process. If you want to know more about the possibilities of cutting stainless steel with HD plasma, you can check out this article. The cutting speed is dependent on the sheet thickness and the laser power. Fiber lasers are able to achieve significantly smaller focus spot diameters (up to 300m) compared to a CO2 laser (450-600m). Imagine what we could do with all that power! These cookies track visitors across websites and collect information to provide customized ads. This cookie is set by GDPR Cookie Consent plugin. The amount of gas used increases with sheet thickness. 66, Jintan Street, Jintan District, Changzhou City, Jiangsu, China. Fiber lasers are able to achieve significantly smaller focus spot diameters (up to 300m) compared to a CO, The principal advantage of a fiber laser however is its electrical efficiency. If the cutting speed is too high, there is insufficient laser absorption into the material causing an increase in the melt viscosity and dross formation (Figure 3). Advertisement cookies are used to provide visitors with relevant ads and marketing campaigns. If the 101 pierce blows before the 5 seconds take away some power if it never gets thru add some power. Thanks. Send a picture of your pierce conditions. Automated page speed optimizations for fast site performance, Copyright 2021 | All Rights Reserved | Accurl. If you get the same results with your oxygen bottles closed and purged out, then contact your gas supplier to get a new 12-pack of nitrogen. At that rate we could see 20-kW lasers in less than 4 years. 1KW 2KW 3KW 4KW 5KW 6KW 8KW 12KW Laser power options available. 10kw Fiber Laser Cutting Machine Cutting Thickness and Speed Chart, 5. In fact, the question of how to calculate the laser cutting speed is an old question. Maintenance costs for a fiber laser cutter are very low as there are less consumables than for plasma or CO2 laser cutters. Table 1 Cutting range of different lasers. The additional advantage is that the motion surfaces are protected from any thermal loading. I consent to having this website store my submitted information so they can respond to my enquiry. Hey guys I'm running same machine but cutting 1/4" I'm having issues with the approach/edge parameters this is what the part looks like. It is important when purchasing a fiber laser machine that both the laser source and the machine are fully CE (European Conformity) certified. All the cut conditions are posted so you can use anything over 3.2mm thickness with a 7.5" lens but I would change the nozzle gap to .028. Sanika Patel This was a tall order but I think I found something that should help plus I found some of my old notes from our 2415 Altair C2000. CO2 lasers have an efficiency of approximately 10%, therefore to power a 6kW laser, a 60kW power supply is needed whereas, a fiber laser cutter is 45% efficient so only a 13kW supply is needed. Maintenance costs for a fiber laser cutter are very low as there are less consumables than for plasma or CO, If you want to know more about the possibilities of cutting stainless steel with HD plasma, you can check out. It does not store any personal data. Table 2 Pros & Cons of CO2 vs. What is the best stainless steel laser cutting machine and howmuch does it cost? Fiber laser cutting systems are able to achieve higher cutting speeds for stainless steel compared to CO2 laser, plasma or waterjet systems. The cutting process can be severely affected by vibrations, whether from the motion system or from other machines in the vicinity, which can cause a rough-cut surface. This is applicable for any other metals (i.e. Functional cookies help to perform certain functionalities like sharing the content of the website on social media platforms, collect feedbacks, and other third-party features. When it comes to cutting thicker materials, high-power fiber lasers are able to compete with CO2 machines like never before. Already a Member? Assist Gas Options & Rising Popularity of HPAS, Why You Should Embrace New Technologies in your Shop, Benefits of Software As A Service (SaaS) for Metal Fabrication, Equipment Maintenance: The Most Overlooked Competitive Edge. However, when comparing machines and suppliers it is important to consider a wider range of factors which allow you to get the most out of your machine, such as: If you have any questions about fiber laser cutting stainless steel, please dont hesitate to contact us. Thats why cut speed is so important. Although 6 kW is quite common 8 kW, 10kW, 12 kW are being adopted in the industry. I have never worked with Mitsubishi but if you can post a pic of the cut condition page we can look it over. Kitex, thanks for following up and letting us know what the issue was. Approximately 80% of the time while the program is running the laser is cutting, this is the majority of the processing time. In this article, we show you the maximum cutting thickness and corresponding cutting speed of IPG 1000-15000W fiber laser in the form of table. Burrs are produced when molten metal solidifies on the lower surface of the cut at a faster rate than it can be evacuated from the kerf by the auxiliary gas and is more prominent with increasing sheet thicknesses. All Rights Reserved | JMT USA is a DBA of Jorgenson Machine Tools, Inc. Laser Comparison Cutting Speed and Rate of Feed. Discover how this hybrid manufacturing process enables on-demand mold fabrication to quickly produce small batches of thermoplastic parts. The cookie is used to store the user consent for the cookies in the category "Performance". Machinery manufacturers are racing to create lasers that can cut faster than the rest, while still maintaining precision and cut quality. What Material can the Fiber Laser Cutting Machines Cut. Reasons such as off-topic, duplicates, flames, illegal, vulgar, or students posting their homework. I never paid special attention to the pierce. Figure 1 shows the cutting speed ranges for different powered lasers. It has high cutting precision (more than plasma but less than laser) and reduced surface roughness than laser cutting. For certain materials the increase in cut speed is almost linear. The size of the. Take our 4 question quiz to find out how fast youd see ROI. These cookies will be stored in your browser only with your consent. Esprit Automation Photon 5G Laser Cutting Machine. This means that any direct or reflected rays will severely damage the retina, causing blindness and can cause significant damage to skin and the area below, therefore the enclosure should not allow a direct line of sight with the cut piece. The principal advantage of a fiber laser however is its electrical efficiency. We use cookies on our website to give you the most relevant experience by remembering your preferences and repeat visits. LiveRegenis a simple method to reduce energy costs. We can also see by chart #2 the actual differences of energy consumption for solid state lasers. However, CO2 laser beams are absorbed by both the plastic and the metal sheet meaning only one cut process is needed. That sure looks like you have oxygen in your cut. Laser heads can be either zoom or non-zoom. This ebook covers tips for creating and managing workflows, security best practices and protection of intellectual property, Cloud vs. on-premise software solutions, CAD file management, compliance, and more. Call Us Today! This cookie is set by GDPR Cookie Consent plugin. I will get a pic this week of the page .but from what I 3015 Mitsubishi is I identical to the 3015 amada but I will get a pic of the condition page .thx, jjl1210 Sending pic of the condtions page I have got to work with @ pages, jjl1210 hope this can help that what I am working with. Esprit Automation Ltd PlackettMill, Church Drive Sandiacre, Nottingham, NG10 5EE, United Kingdom. When cutting with nitrogen as the assist gas, there are two different regions of the cut surface. or is it quiet with sparks going in all directions? I believe you must have owned a laser cutting machine, and you must have encountered cutting problems in the cutting process, such as cant cut through, with burrs, unsmooth cutting surface, etc. Already a member? 2022 All rights reserved | Privacy policy. In addition, if your laser is not an IPG brand (many laser cutting machine manufacturers will use other brands, such as Amada, TRUMPF and Mitsubishi), the following table can be used for your reference, but you can appropriately reduce the value when actually adjusting the machine parameters until you find the most suitable laser cutting speed.
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